Pew-Takedown
Guide only. Educational guide only. Some information comes from non-authoritative sources. Always consult your manufacturer's manual and a licensed gunsmith. Verify your firearm is unloaded before every procedure. Read the full disclaimer.

← All firearms · Printable work order

Thompson/Center Encore

field strip ~2 min · reassembly ~2 min · detail strip ~20 min

Before you begin Verify this firearm is unloaded. Remove the magazine or empty the cylinder or tube, lock the action open, and check the chamber both by sight and by touch. Keep the muzzle in a safe direction and remove all live ammunition from your work area.
Thompson/Center Arms limits owner disassembly The maker's own procedure goes as far as: Takedown into three groups only: forend off (forend screws), barrel off the frame (hinge pin out), and stock/frame; the frame's fire-control mechanism is not opened.. T/C says never to disassemble the Encore beyond the field-stripping procedure in the manual; its diagram shows the extent of user disassembly, and other service goes to T/C Customer Service. (Safety & Instruction Manual — ENCORE® Rifle & Shotgun (January 2025) — Thompson/Center Arms, p. 26 tcarms.com [2])

Specifications

Manufacturer
Thompson/Center Arms
Origin
United States
Category
Rifle
Action
Break action
Calibers
.308 Winchester, .30-06 Springfield, .223 Remington, 12 gauge, .50 caliber muzzleloader
Capacity
1 round
Production
1996–2020 (discontinued)
Also known as
Encore Pro Hunter, T/C Contender (related)

Model-specific safety

Under spring tension

Easily lost parts

Forend screws · Hinge pin · Extractor

Dry fireAvoid dry firing this firearm without snap caps. Use snap caps. Dry firing a break action can peen the breech face or break a firing pin.

Tools

ToolRequiredUsed forSubstitute
Hex key setOptionalBarrel and forend fasteners when changing barrels.

Shop difficulty

Shop tier 2 Tier 2 — moderate among rifles and carbines, for the full job: strip to the parts that get coated and put it back together working. Very few parts: a break-action frame with a trigger group and a hammer held by single pins. But the trigger guard has a small spring and plunger that shoot out, and the trigger spring only fits one way. A slave-pin or guide approach and a lock-up check on reassembly make it a light Tier 2.

No sourced part count yet.

Bench time: about 30 min to strip, 50 min to rebuild (estimate). Barrel and forend off (hinge pin), stock bolt, trigger guard group, hammer/spring unit, frame springs and plunger.

What comes off for coating

Special tools

Known pain points

Fit or check on rebuild

This is Pew-Takedown's rating, not the manufacturer's. How tiers are rated. Forum reports are owners' experience, not specifications.

Manufacturer videos

Official videos from Thompson/Center Arms's own channels, linked rather than copied. Where a video and the steps on this page differ, follow the manufacturer's manual and video.

Procedures

Clear and Make Safe

Clear & Make Safe

One chamber, and the barrel markings tell you what it is chambered for.

  1. Point the muzzle in a safe direction and keep your finger off the trigger.
  2. Read the barrel markings and confirm what chambering is fitted.
    WarningInterchangeable barrels mean the frame tells you nothing. The barrel does.
  3. Press the opening lever and break the action open, supporting the barrel.
    Removed at this step: Cartridge or shell, if present
  4. Remove any cartridge and look through the barrel from the breech end.
    WarningConfirm the chamber is empty and the bore is clear.
  5. Leave the action open and remove all live ammunition from the work area.

Field Strip

Field Strip

Manufacturer’s videos: DON'T DO THIS TO YOUR MUZZLELOADER Thompson/Center Arms · How Does this Rifle Work? Thompson/Center Arms

  1. Complete the Clear and Make Safe procedure, leaving the action open.
  2. Remove the forend screws and lift the forend off the barrel.
    Removed at this step: Forend
  3. Drive out the hinge pin and lift the barrel off the frame.
    WarningSupport the barrel as it comes free.
    Removed at this step: Barrel Hinge pin
  4. Clean the bore from the breech end, the chamber, the breech face, and the hinge and locking surfaces.
  5. Stop here. The frame lockwork is gunsmith territory.

Reassembly

Reassembly

Manufacturer’s videos: DON'T DO THIS TO YOUR MUZZLELOADER Thompson/Center Arms · How Does this Rifle Work? Thompson/Center Arms

  1. Fit the chosen barrel to the frame and insert the hinge pin.
    WarningConfirm you know what the fitted barrel is chambered for.
  2. Fit the forend and install its screws snugly.
  3. Close the action fully until it locks.
    WarningConfirm the action locks shut with no perceptible play.
  4. Perform the function check.

Patent drawings

not under copyright

Drawings from US patents on this design. A patent shows the invention as the inventor filed it; the firearm that shipped can differ in detail, and later production often does. Use them to see how the parts relate, not as a parts reference or a procedure. Per the USPTO, the text and drawings of a patent are typically not subject to copyright; each patent here was checked for a copyright notice.

US Patent 5,680,722 — Fire control system for firearms

Kendrick L. French, Mark C. Laney · assigned to Thompson Intellectual Properties, Ltd. (Rochester, N.H.) · filed 1996-06-24 · granted 1997-10-28. Full patent (USPTO)

The Encore's break-open frame fire-control group: hammer, trigger, latch acting as sear and hammer block, the interlock that stops the hammer cocking with the barrel open, and the barrel locking mechanism under the hinge.

Why this is the Thompson/Center Encore’s patent: named by the maker — Encore System - Thompson/Center Arms — Thompson/Center Arms tcarms.com [3]: “T/C Encore ® ProHunter™ Firearm Features Standard on all models: … Safety Patented (#5680722) automatic hammer block with bolt interlock.”

US Patent 5,680,722, Sheet 1 of 12 — FIG. 1
US Patent 5,680,722, Sheet 1 of 12 — FIG. 1 The patent: “FIG. 1 is a side elevational view of a firearm embodying the principles of the present invention;” Drawn for the patent, as filed; the production firearm may differ in detail. US Patent 5,680,722 — Fire control system for firearms, Sheet 1 of 12 — United States Patent and Trademark Office. Source. US patent drawing, not subject to copyright.
US Patent 5,680,722, Sheet 2 of 12 — FIG. 2
US Patent 5,680,722, Sheet 2 of 12 — FIG. 2 The patent: “FIG. 2 is a fragmentary side elevational view of the firearm with portions broken away and showing the hammer in the neutral position;” Drawn for the patent, as filed; the production firearm may differ in detail. US Patent 5,680,722 — Fire control system for firearms, Sheet 2 of 12 — United States Patent and Trademark Office. Source. US patent drawing, not subject to copyright.
US Patent 5,680,722, Sheet 5 of 12 — FIG. 5
US Patent 5,680,722, Sheet 5 of 12 — FIG. 5 The patent: “FIG. 5 is a fragmentary elevational view of the hammer, latch, and trigger shown in their neutral positions;” Drawn for the patent, as filed; the production firearm may differ in detail. US Patent 5,680,722 — Fire control system for firearms, Sheet 5 of 12 — United States Patent and Trademark Office. Source. US patent drawing, not subject to copyright.
US Patent 5,680,722, Sheet 9 of 12 — FIG. 9
US Patent 5,680,722, Sheet 9 of 12 — FIG. 9 The patent: “FIG. 9 is a view similar to FIG. 8, showing the barrel in its open position, the hammer and trigger in their neutral positions and the interlock system in the engaged position;” Drawn for the patent, as filed; the production firearm may differ in detail. US Patent 5,680,722 — Fire control system for firearms, Sheet 9 of 12 — United States Patent and Trademark Office. Source. US patent drawing, not subject to copyright.

Torque specifications

Use a calibrated torque driverValues are the manufacturer's, shown in the unit it gives first; conversions are calculated and rounded. Tighten to the stated value — not "until it feels right" — and follow any sequence noted.
FastenerTorqueSequence, notes and the source's wordsWhere it comes from
Stock (draw) bolt
Thompson/Center Encore rifle and shotgun (wood and composite stocks)
50 in-lb
5.6 N·m · 4.2 ft-lb

Use a torque driver reading in inch-pounds with a 3/16" socket head; tighten clockwise. The source gives a tolerance of plus or minus 5 inch-pounds. Always use the factory stock bolt and washer; non-factory bolts or bolts without washers can lead to stock failures. Over-tightening compresses the stock and induces cracking in the grip area; if cracking is seen at or near the stock bolt, stop using the stock and return it to Thompson/Center.

“The stock bolt must be torqued to 50 inch-pounds (plus or minus 5 inch-pounds).”

Safety & Instruction Manual — ENCORE® Rifle & Shotgun (January 2025) — Thompson/Center Arms, p. 25 tcarms.com [2]

Materials and factory finish

As stated by Thompson/Center Arms. Prep, masking and cure depend on these; a polymer or aluminium part, a nitrided or anodised finish, and a blued steel part are each a different job. Variants with other finishes may exist — check the maker's page for the exact SKU on the bench.

ComponentMaterialFactory finishWhere it comes from
Barrel
ENCORE ProHunter FireStick Muzzleloader .50 (Part #6028R)
stainless—Encore System - Thompson/Center Arms — Thompson/Center Arms tcarms.com [3]
“Precision Fluted Barrel … Button-rifled stainless barrel provides exceptional accuracy and improved balance.”
Stock
ENCORE ProHunter XT 209x50 M/L (Part #6022R)
FlexTech CompositeBlackEncore System - Thompson/Center Arms — Thompson/Center Arms tcarms.com [3]
“ENCORE PROHUNTER XT, 209X50 M/L, 28″ SST/FLEXTECH COMPOSITE, BLACK”
Trigger
all ProHunter models ('Standard on all models')
—NitrideEncore System - Thompson/Center Arms — Thompson/Center Arms tcarms.com [3]
“Nitride coated trigger and sear”
Firing pin
all ProHunter models ('Standard on all models')
—NitrideEncore System - Thompson/Center Arms — Thompson/Center Arms tcarms.com [3]
“Nitride coated firing pin and bushing”
Breech plug
ProHunter XT muzzleloader (Speed Breech XT)
—Nitride CoatingEncore System - Thompson/Center Arms — Thompson/Center Arms tcarms.com [3]
“Speed Breech XT™ with Nitride Coating (patented)”
Receiver
ENCORE ProHunter Turkey Shotgun (#6020R/#6021R/#6029R)
—Moss Green CerakoteEncore System - Thompson/Center Arms — Thompson/Center Arms tcarms.com [3]
“Receiver and Barrel in Moss Green Cerakote”
Barrel
ENCORE ProHunter Turkey Shotgun (#6020R/#6021R/#6029R)
—Moss Green CerakoteEncore System - Thompson/Center Arms — Thompson/Center Arms tcarms.com [3]
“Receiver and Barrel in Moss Green Cerakote”
Sights
ENCORE ProHunter Turkey Shotgun
Steel—Encore System - Thompson/Center Arms — Thompson/Center Arms tcarms.com [3]
“Drilled and Tapped for a Scope with Steel Fiber Optic Adjustable Sights”
Barrel
ENCORE ProHunter Turkey Shotgun accessory barrels (#6030R/#6060R/#6050R)
—Matte BluedEncore System - Thompson/Center Arms — Thompson/Center Arms tcarms.com [3]
“24” Matte Blued | 3” Chamber”

Function check

After every reassemblyPerform these checks on a verified-unloaded firearm. If any check fails, the firearm is not safe to fire — stop and see a licensed gunsmith.

Maintenance

Lubrication points

Cleaning notes

The hinge pin and locking lug carry the firing stress. Keep them clean and lightly greased, and watch for developing play when the action is closed. If you own several barrels, keep each one cleaned and identified.

Suggested inspection interval: roughly every 1000 rounds. This is a general guideline, not a manufacturer specification.

Wear parts to inspect

Hinge pin and barrel hook · Locking lug · Firing pin · Extractor spring

Common issues

SymptomLikely causeWhat to do
Uncertain what the gun is chambered forInterchangeable barrelsRead the barrel. Never assume from the frame. see a gunsmith
Action feels loose when closedWorn hinge pin or locking lugHave the action inspected by a gunsmith. see a gunsmith

Also covers

The procedures above are reported to apply to: Encore Pro Hunter · T/C Contender and G2 Contender (a smaller frame, different barrels). Verify against the manual for your specific model.

Similar manual of arms

Legal notes

Not legal adviceFitting a pistol barrel to a frame that has carried a rifle stock, or the reverse, can create a regulated configuration in some jurisdictions. Verify before combining components.

Sourcing

Confidence
medium — Drawn from reliable secondary sources and consistent across references, but not confirmed against a primary source.
Verification
Community reviewed only
Last updated
2026-10-29

References

Every source this page draws on, with its web address so you can read it yourself. Numbers in brackets elsewhere on the page point here.

Notes: Encore and Contender barrels are NOT interchangeable with each other — the frames differ in size and strength. Confirm which frame you have before buying a barrel.

Found something wrong? Corrections are the most valuable contribution to this project. Open an issue with the model, the step, and a source.