Pew-Takedown
Guide only. Educational guide only. Some information comes from non-authoritative sources. Always consult your manufacturer's manual and a licensed gunsmith. Verify your firearm is unloaded before every procedure. Read the full disclaimer.

← Thompson/Center Encore reference page · This work order as JSON ·

Work order — Thompson/Center Encore

Taking the firearm apart for a job such as refinishing, and putting it back together to specification. Generated from the Pew-Takedown entry last updated 2026-10-29. Confidence: medium.

Work order #
Customer
Model on the bench
Serial number
Finish / colour
Received
Technician
Before you startEducational guide only. Some information comes from non-authoritative sources. Always consult your manufacturer's manual and a licensed gunsmith. Verify your firearm is unloaded before every procedure.
  • Thompson/Center Arms limits owner disassembly: Takedown into three groups only: forend off (forend screws), barrel off the frame (hinge pin out), and stock/frame; the frame's fire-control mechanism is not opened.
  • This work order is written for the Thompson/Center Encore. It is reported to cover Encore Pro Hunter; T/C Contender and G2 Contender (a smaller frame, different barrels) — if the firearm on the bench is one of those, check the torque notes: values do not always carry over.

Shop difficulty: Tier 2 of 3

Very few parts: a break-action frame with a trigger group and a hammer held by single pins. But the trigger guard has a small spring and plunger that shoot out, and the trigger spring only fits one way. A slave-pin or guide approach and a lock-up check on reassembly make it a light Tier 2. Pew-Takedown's rating, not the manufacturer's.

Bench time: strip ~30 min, rebuild ~50 min (estimate). Actual: strip ______ rebuild ______

Special tools:

Watch for:

Tools

1. Clear and make safe

  1. Point the muzzle in a safe direction and keep your finger off the trigger.
  2. Read the barrel markings and confirm what chambering is fitted.
    Warning: Interchangeable barrels mean the frame tells you nothing. The barrel does.
  3. Press the opening lever and break the action open, supporting the barrel.
  4. Remove any cartridge and look through the barrel from the breech end.
    Warning: Confirm the chamber is empty and the bore is clear.
  5. Leave the action open and remove all live ammunition from the work area.

2. Disassemble

Manufacturer's video: DON'T DO THIS TO YOUR MUZZLELOADER (Thompson/Center Arms)
https://www.youtube.com/watch?v=_HVpV1uQWJE
How Does this Rifle Work? (Thompson/Center Arms)
https://www.youtube.com/watch?v=FMtZSay23Ew

Field Strip

  1. Complete the Clear and Make Safe procedure, leaving the action open.
  2. Remove the forend screws and lift the forend off the barrel.
  3. Drive out the hinge pin and lift the barrel off the frame.
    Warning: Support the barrel as it comes free.
  4. Clean the bore from the breech end, the chamber, the breech face, and the hinge and locking surfaces.
  5. Stop here. The frame lockwork is gunsmith territory.

3. Refinish

The components the procedures above separate. Coating, masking and cure are outside this database; follow your coating system's instructions. A part the manufacturer marks "factory fit" should not be swapped or reworked.

Component separatedOutCoatedBack in
Forend
Barrel
Hinge pin
ComponentMaterialFactory finishSource
Barrel
ENCORE ProHunter FireStick Muzzleloader .50 (Part #6028R)
stainless—[3]
Stock
ENCORE ProHunter XT 209x50 M/L (Part #6022R)
FlexTech CompositeBlack[3]
Trigger
all ProHunter models ('Standard on all models')
—Nitride[3]
Firing pin
all ProHunter models ('Standard on all models')
—Nitride[3]
Breech plug
ProHunter XT muzzleloader (Speed Breech XT)
—Nitride Coating[3]
Receiver
ENCORE ProHunter Turkey Shotgun (#6020R/#6021R/#6029R)
—Moss Green Cerakote[3]
Barrel
ENCORE ProHunter Turkey Shotgun (#6020R/#6021R/#6029R)
—Moss Green Cerakote[3]
Sights
ENCORE ProHunter Turkey Shotgun
Steel—[3]
Barrel
ENCORE ProHunter Turkey Shotgun accessory barrels (#6030R/#6060R/#6050R)
—Matte Blued[3]

4. Reassemble

Manufacturer's video: DON'T DO THIS TO YOUR MUZZLELOADER (Thompson/Center Arms)
https://www.youtube.com/watch?v=_HVpV1uQWJE
How Does this Rifle Work? (Thompson/Center Arms)
https://www.youtube.com/watch?v=FMtZSay23Ew

Reassembly

  1. Fit the chosen barrel to the frame and insert the hinge pin.
    Warning: Confirm you know what the fitted barrel is chambered for.
  2. Fit the forend and install its screws snugly.
  3. Close the action fully until it locks.
    Warning: Confirm the action locks shut with no perceptible play.
  4. Perform the function check.

5. Torque

FastenerSpecificationSequenceSourceAppliedInit.
Stock (draw) bolt
Thompson/Center Encore rifle and shotgun (wood and composite stocks)
50 in-lb
5.6 N·m · 4.2 ft-lb
Use a torque driver reading in inch-pounds with a 3/16" socket head; tighten clockwise. The source gives a tolerance of plus or minus 5 inch-pounds. Always use the factory stock bolt and washer; non-factory bolts or bolts without washers can lead to stock failures. Over-tightening compresses the stock and induces cracking in the grip area; if cracking is seen at or near the stock bolt, stop using the stock and return it to Thompson/Center. [2] p. 25

Fit or check on rebuild

6. Function check

If any check fails, the firearm is not safe to fire. Stop and see a licensed gunsmith.

Sources

  1. Thompson/Center Encore Owner’s Manual — Thompson/Center Arms primary
  2. Safety & Instruction Manual — ENCORE® Rifle & Shotgun (January 2025) — Thompson/Center Arms primary
    https://tcarms.com/wp-content/uploads/2025/01/TC-ENCORE-Rifle-and-Shotgun-User-Manual-January-2025-.pdf
  3. Encore System - Thompson/Center Arms — Thompson/Center Arms primary
    https://tcarms.com/encore-rifle/
  4. AccurateReloading Single Shot Pistols forum thread (Encore/Contender G2 trigger work) — AccurateReloading.com anecdotal
    https://forums.accuratereloading.com/eve/forums/a/tpc/f/6121043/m/466104582
  5. Took my Encore apart last night... — AccurateReloading.com anecdotal
    https://forums.accuratereloading.com/eve/forums/a/tpc/f/6121043/m/45110349
Reassembled and function-checked byDate

Educational guide only. Some information comes from non-authoritative sources. Always consult your manufacturer's manual and a licensed gunsmith. Verify your firearm is unloaded before every procedure. Full disclaimer: https://github.com/Fundamental-build-LLC/Pew-Takedown