← Thompson/Center Encore reference page · This work order as JSON ·
Work order — Thompson/Center Encore
Taking the firearm apart for a job such as refinishing, and putting it back together to specification. Generated from the Pew-Takedown entry last updated 2026-10-29. Confidence: medium.
| Work order # | |
|---|---|
| Customer | |
| Model on the bench | |
| Serial number | |
| Finish / colour | |
| Received | |
| Technician |
- Thompson/Center Arms limits owner disassembly: Takedown into three groups only: forend off (forend screws), barrel off the frame (hinge pin out), and stock/frame; the frame's fire-control mechanism is not opened.
- This work order is written for the Thompson/Center Encore. It is reported to cover Encore Pro Hunter; T/C Contender and G2 Contender (a smaller frame, different barrels) — if the firearm on the bench is one of those, check the torque notes: values do not always carry over.
Shop difficulty: Tier 2 of 3
Very few parts: a break-action frame with a trigger group and a hammer held by single pins. But the trigger guard has a small spring and plunger that shoot out, and the trigger spring only fits one way. A slave-pin or guide approach and a lock-up check on reassembly make it a light Tier 2. Pew-Takedown's rating, not the manufacturer's.
Bench time: strip ~30 min, rebuild ~50 min (estimate). Actual: strip ______ rebuild ______
Special tools:
- slave pin (1/8 in rod) — Trigger guard pivot reinstall
- 5/32 in punch — Hammer pin
- long stock-bolt screwdriver / socket — Buttstock bolt
Watch for:
- A small spring and plunger in the frame or trigger guard launch when the guard comes out, and they are hard to find. (disassembly; AccurateReloading.com)
- The trigger spring's L-leg has to go into the hole in the trigger, which is not obvious without the drawing. (reassembly; AccurateReloading.com)
- T/C reserves all service beyond its manual to qualified T/C gunsmiths, so there is no maker detail-strip procedure. (both; Thompson/Center Arms)
Tools
- Hex key set — Barrel and forend fasteners when changing barrels.
1. Clear and make safe
- Point the muzzle in a safe direction and keep your finger off the trigger.
- Read the barrel markings and confirm what chambering is fitted.
Warning: Interchangeable barrels mean the frame tells you nothing. The barrel does. - Press the opening lever and break the action open, supporting the barrel.
- Remove any cartridge and look through the barrel from the breech end.
Warning: Confirm the chamber is empty and the bore is clear. - Leave the action open and remove all live ammunition from the work area.
2. Disassemble
Manufacturer's video: DON'T DO THIS TO YOUR MUZZLELOADER (Thompson/Center Arms)
https://www.youtube.com/watch?v=_HVpV1uQWJE
How Does this Rifle Work? (Thompson/Center Arms)
https://www.youtube.com/watch?v=FMtZSay23Ew
Field Strip
- Complete the Clear and Make Safe procedure, leaving the action open.
- Remove the forend screws and lift the forend off the barrel.
- Drive out the hinge pin and lift the barrel off the frame.
Warning: Support the barrel as it comes free. - Clean the bore from the breech end, the chamber, the breech face, and the hinge and locking surfaces.
- Stop here. The frame lockwork is gunsmith territory.
3. Refinish
The components the procedures above separate. Coating, masking and cure are outside this database; follow your coating system's instructions. A part the manufacturer marks "factory fit" should not be swapped or reworked.
| Component separated | Out | Coated | Back in |
|---|---|---|---|
| Forend | |||
| Barrel | |||
| Hinge pin |
| Component | Material | Factory finish | Source |
|---|---|---|---|
| Barrel ENCORE ProHunter FireStick Muzzleloader .50 (Part #6028R) | stainless | — | [3] |
| Stock ENCORE ProHunter XT 209x50 M/L (Part #6022R) | FlexTech Composite | Black | [3] |
| Trigger all ProHunter models ('Standard on all models') | — | Nitride | [3] |
| Firing pin all ProHunter models ('Standard on all models') | — | Nitride | [3] |
| Breech plug ProHunter XT muzzleloader (Speed Breech XT) | — | Nitride Coating | [3] |
| Receiver ENCORE ProHunter Turkey Shotgun (#6020R/#6021R/#6029R) | — | Moss Green Cerakote | [3] |
| Barrel ENCORE ProHunter Turkey Shotgun (#6020R/#6021R/#6029R) | — | Moss Green Cerakote | [3] |
| Sights ENCORE ProHunter Turkey Shotgun | Steel | — | [3] |
| Barrel ENCORE ProHunter Turkey Shotgun accessory barrels (#6030R/#6060R/#6050R) | — | Matte Blued | [3] |
4. Reassemble
Manufacturer's video: DON'T DO THIS TO YOUR MUZZLELOADER (Thompson/Center Arms)
https://www.youtube.com/watch?v=_HVpV1uQWJE
How Does this Rifle Work? (Thompson/Center Arms)
https://www.youtube.com/watch?v=FMtZSay23Ew
Reassembly
- Fit the chosen barrel to the frame and insert the hinge pin.
Warning: Confirm you know what the fitted barrel is chambered for. - Fit the forend and install its screws snugly.
- Close the action fully until it locks.
Warning: Confirm the action locks shut with no perceptible play. - Perform the function check.
5. Torque
| Fastener | Specification | Sequence | Source | Applied | Init. |
|---|---|---|---|---|---|
| Stock (draw) bolt Thompson/Center Encore rifle and shotgun (wood and composite stocks) |
50 in-lb 5.6 N·m · 4.2 ft-lb |
Use a torque driver reading in inch-pounds with a 3/16" socket head; tighten clockwise. The source gives a tolerance of plus or minus 5 inch-pounds. Always use the factory stock bolt and washer; non-factory bolts or bolts without washers can lead to stock failures. Over-tightening compresses the stock and induces cracking in the grip area; if cracking is seen at or near the stock bolt, stop using the stock and return it to Thompson/Center. | [2] p. 25 |
Fit or check on rebuild
- Action lock-up with no play — The barrel must lock to the frame tightly.
- Trigger pull / sear engagement — Spring orientation sets trigger tension. Function-check it, don't adjust it.
- Re-zero sights or scope — Sights and optics come off for coating, and point of impact must be re-confirmed. This is a standard check, so no source.
6. Function check
- Verify the chamber is empty before each check.
- Confirm the barrel markings match the ammunition you intend to use.
- Close the action and confirm it locks shut with no perceptible play.
- Cock the hammer, engage the safety if fitted, and press the trigger. The hammer must not fall.
- Disengage the safety and press the trigger. The hammer should fall.
- With the hammer down, press forward on the hammer — the transfer bar should prevent the firing pin being struck.
- Open the action and confirm the extractor lifts a snap cap cleanly.
If any check fails, the firearm is not safe to fire. Stop and see a licensed gunsmith.
Sources
- Thompson/Center Encore Owner’s Manual — Thompson/Center Arms primary
- Safety & Instruction Manual — ENCORE® Rifle & Shotgun (January 2025) — Thompson/Center Arms primary
https://tcarms.com/wp-content/uploads/2025/01/TC-ENCORE-Rifle-and-Shotgun-User-Manual-January-2025-.pdf - Encore System - Thompson/Center Arms — Thompson/Center Arms primary
https://tcarms.com/encore-rifle/ - AccurateReloading Single Shot Pistols forum thread (Encore/Contender G2 trigger work) — AccurateReloading.com anecdotal
https://forums.accuratereloading.com/eve/forums/a/tpc/f/6121043/m/466104582 - Took my Encore apart last night... — AccurateReloading.com anecdotal
https://forums.accuratereloading.com/eve/forums/a/tpc/f/6121043/m/45110349
| Reassembled and function-checked by | Date |
|---|
Educational guide only. Some information comes from non-authoritative sources. Always consult your manufacturer's manual and a licensed gunsmith. Verify your firearm is unloaded before every procedure. Full disclaimer: https://github.com/Fundamental-build-LLC/Pew-Takedown
Legal notice: this material is third-party information compiled from sources of varying reliability and is provided for general informational and educational purposes only. It is not gunsmithing, technical, safety or legal advice, it is not verified or endorsed by any manufacturer, and it must not be taken as fact. Any work on a firearm beyond the routine field stripping described in its own owner's manual should be performed only by a licensed and insured gunsmith. You use this material entirely at your own risk. Fundamental Build LLC and the project's contributors make no warranty of any kind and accept no liability for death, injury, damage or loss arising from its use. Full terms: LEGAL.md.