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Guide only. Educational guide only. Some information comes from non-authoritative sources. Always consult your manufacturer's manual and a licensed gunsmith. Verify your firearm is unloaded before every procedure. Read the full disclaimer.

← Kel-Tec SUB-2000 reference page · This work order as JSON ·

Work order — Kel-Tec SUB-2000

Taking the firearm apart for a job such as refinishing, and putting it back together to specification. Generated from the Pew-Takedown entry last updated 2026-10-29. Confidence: high.

Work order #
Customer
Model on the bench
Serial number
Finish / colour
Received
Technician
Before you startEducational guide only. Some information comes from non-authoritative sources. Always consult your manufacturer's manual and a licensed gunsmith. Verify your firearm is unloaded before every procedure.
  • Kel-Tec CNC Industries safety notice — SUB-2000 Safety Recall (barrel heat treatment) (2018): A portion of SUB-2000 (SUB2000) rifles manufactured in 2017; affected serial numbers are verified with the lookup at recalls.keltecweapons.com. Enter the serial number at recalls.keltecweapons.com; if affected, return the rifle to Kel-Tec for barrel replacement. All costs of the recall are covered by Kel-Tec.
  • This work order is written for the Kel-Tec SUB-2000. It is reported to cover SUB-2000 Gen 1 and Gen 2; Various magazine well configurations — if the firearm on the bench is one of those, check the torque notes: values do not always carry over.

Shop difficulty: Tier 2 of 3

76 line items (112 pieces) in a clamshell polymer grip/frame held by pins, with a buffer and stock pin under recoil-spring tension. Kel-Tec warns that dropping the hammer with the bolt out makes the rifle inoperable. The stock pin needs the buffer, stock position and receiver lined up at once. There are many parts and several traps, but no timing. 76 parts (SUB2000 exploded view and parts list (REV 013020), 9mm and .40 rows). Pew-Takedown's rating, not the manufacturer's.

Bench time: strip ~45 min, rebuild ~75 min (estimate). Actual: strip ______ rebuild ______

Special tools:

Watch for:

Tools

1. Clear and make safe

  1. Point the muzzle in a safe direction and keep your finger off the trigger.
  2. Place the weapon in the SAFE configuration using the push-bolt safety behind the trigger.
  3. Remove the magazine.
  4. Cycle the bolt assembly manually to eject any chambered cartridge.
  5. Inspect the chamber and magazine well with a light and physically confirm the chamber is empty.
  6. Confirm the carbine is unfolded, with the barrel assembly rotated to the chambering position, while you clear it.
  7. Remove all live ammunition from the work area.

2. Disassemble

Manufacturer's video: Kel-Tec SUB-2000 Field Strip (KelTec)
https://www.youtube.com/watch?v=tHBL40L23dM

Folding and Unfolding (Storage Mode)

  1. Ensure the weapon is unloaded, with no magazine or ammunition present, and place it in the SAFE configuration.
  2. Remove any accessories on the top rail of the forend that would interfere when folded.
  3. Rotate the trigger guard down, away from the trigger. The barrel assembly is then free to rotate around the rear sight axis.
    Warning: Your trigger finger and this latch occupy the same space. Move the guard deliberately.
  4. Rotate the barrel assembly until it latches into the latching tab in the buffer assembly.
    Warning: The latching tab assists the barrel in staying closed for transport. It is not a lock or a safety.
  5. To open from storage mode, press the latching tab rearward, away from the grip, to release the barrel assembly, then rotate it to the chambering position.
    Warning: Do not release the bolt assembly from its notched, locked-back position while the barrel is folded. Doing so could damage the receiver tube.

Field Strip

  1. Rotate the barrel assembly into the forward position if it was folded, and complete the Clear and Make Safe procedure.
  2. Make sure the bolt assembly is forward (closed), the hammer is cocked and the push-bolt safety is engaged.
  3. Press the buffer assembly in, towards the front of the weapon. It will move about 3/32 inch before bottoming out on the stock pin.
  4. Release a small amount of tension on the buffer assembly so the stock pin can begin to come out.
    Tip: The stock pin is held captive by the buffer assembly. Easing off slightly is what frees it.
  5. With a cartridge or other pointed object, press the stock pin out from either side.
    Warning: Keep positive contact with the buffer assembly while the pin comes out — it is under recoil spring tension and parts may fly loose. The pin is not captive once removed. Put it somewhere safe immediately.
  6. Remove the buffer assembly and set it aside.
  7. Pull the bolt assembly back by the operating handle and pull out the recoil spring.
  8. Pull the operating handle out downwards.
    Tip: Downwards, not rearward.
  9. Slide the bolt assembly out of the rear of the receiver tube, and separate it by lifting the bolt head off the bolt.
  10. The stock can be removed or its position adjusted now that the stock pin is out. The barrel assembly can be rotated up for cleaning or inspection.
  11. Stop here.
    Warning: Do not release the hammer with the bolt assembly removed — Kel-Tec states this will make the rifle inoperable. Further field stripping is not required for normal operation.

3. Refinish

The components the procedures above separate. Coating, masking and cure are outside this database; follow your coating system's instructions. A part the manufacturer marks "factory fit" should not be swapped or reworked.

Component separatedOutCoatedBack in
Stock pin
Buffer assembly
Recoil spring
Operating handle
Bolt
Bolt head
ComponentMaterialFactory finishSource
Receiver
SUB2000 Gen2
steel—[1]
Stock
SUB2000 Gen2
polymer—[1]
Grips
SUB2000 Gen2
glass reinforced Zytel—[1]
Forend
SUB2000 Gen2
polymer—[1]
Bolt
SUB2000 Gen2
steel—[1]

The manufacturer's full parts list (76 parts) is on the reference page.

4. Reassemble

Manufacturer's video: SUB-2000 Assembly (KelTec)
https://www.youtube.com/watch?v=Pmd4HuPog74
KelTec SUB-2000 Hammer Reset (KelTec)
https://www.youtube.com/watch?v=2Mx-wN7l3DY

Reassembly

  1. Assemble the bolt head onto the bolt.
  2. Insert the combined bolt and bolt head into the receiver.
  3. Line up the operating handle hole with the operating handle slot below, and fully insert the operating handle.
  4. Put the recoil spring into the bolt, then slide the bolt assembly forward.
  5. Add the stock to the receiver and set the stock position.
    Tip: Position 1 is the shortest overall length; position 2 adds 5/8 inch; position 3 adds 1.25 inches.
  6. Add the buffer assembly, pressing the bolt assembly slightly rearward if needed so the recoil spring and buffer assembly line up.
    Warning: The buffer assembly is under recoil spring tension.
  7. Press the buffer assembly towards the front of the weapon and line up the slot in the buffer assembly with the desired stock position and the receiver.
  8. Push the stock pin completely in.
    Warning: This may take some adjusting of the parts to get complete alignment. Do not drive it against misaligned holes.
  9. Release the tension on the buffer assembly and cycle the bolt assembly a few times to check the action.

5. Torque

FastenerSpecificationSequenceSourceAppliedInit.
Muzzle accessory on the barrel threads
Threaded-barrel models
max. 10 ft-lb
13.6 N·m · 120 in-lb
Hold the rifle by the front sight assembly in a vise, padded so the finish is not damaged, and never clamp the polymer parts. Remove the thread protector counter-clockwise before fitting the accessory. [1] p. 13 (PDF p. 14)
Front sight locknut approx. 10 ft-lb
13.6 N·m · 120 in-lb
Rotate the sight onto the barrel until it stops, leaving about 7/16" of thread exposed at the muzzle, level it to the rifle, then fit the locknut on the 9/16"-24 threads in front of the sight and torque it. Refit the thread protector until it bottoms against the locknut. [1] p. 15 (PDF p. 16)

Notes: From Kel-Tec's SUB2000 / SUB CQB owner's manual (GEN2). Kel-Tec states the barrel maximum twice — as a number and as a warning — because tightening a muzzle accessory past it can damage the rifle.

Fit or check on rebuild

6. Function check

If any check fails, the firearm is not safe to fire. Stop and see a licensed gunsmith.

If it won't go back together

SymptomCauseFix
The stock pin will not go back in.The slot in the buffer assembly, the chosen stock position and the receiver are not all aligned at once.Press the buffer assembly forward against spring tension, line up the buffer slot with the stock position hole and the receiver, then push the pin through. Kel-Tec notes this takes some adjusting of the parts.
The stock pin is lost.It is not captive once removed, which Kel-Tec warns about in capitals.It is a service part from Kel-Tec. Do not substitute a pin of approximate diameter — it carries the buffer and recoil spring load.
The operating handle will not go back in.The hole in the bolt is not lined up with the operating handle slot in the receiver.Slide the bolt until the handle hole sits over the slot, then insert the handle fully before fitting the recoil spring.
The rifle is assembled but will not function, and the hammer was dropped during cleaning.The hammer was released with the bolt assembly out.Kel-Tec states this makes the rifle inoperable and it is not something to correct by feel. Have it looked at rather than forcing the action.
Parts flew loose while removing the stock pin.Positive contact with the buffer assembly was lost while it was under recoil spring tension.Recover the buffer assembly, recoil spring and stock pin, and restart the strip keeping a hand on the buffer throughout.

Sources

  1. Kel-Tec SUB2000 / SUB CQB Owner's Manual — Kel-Tec CNC Industries, Inc. primary
    https://media.keltecweapons.com/wp-content/uploads/2022/02/SUB2000-SUB-CQB-Manual_OPT.pdf
  2. KelTec — KelTec Recall Information: SUB2000 Safety Recall — Kel-Tec CNC Industries, Inc. primary
    https://www.keltecweapons.com/keltec-recall-information/
Reassembled and function-checked byDate

Educational guide only. Some information comes from non-authoritative sources. Always consult your manufacturer's manual and a licensed gunsmith. Verify your firearm is unloaded before every procedure. Full disclaimer: https://github.com/Fundamental-build-LLC/Pew-Takedown